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Work Process Of Slag Crusher Plant

At the starting days of company, slag crusher include only single roller crusher and magnetic separator machine. But by the change of time slag crusher plant become fully developed & designed in fully automatic plant by added the equipments. Slag crusher includes slag crusher machine, slag crusher plant, slag crusher plant manufacturer India

VIBRATING FEEDER

VIBRATING FEEDER

HOPPER

HOPPER

1 - Hopper & Vibrating Feeder

Vibrating Feeder use to fed large amount of slag continuously into crusher. Vibrating Feeder possesses superiority, straighter vibration, reliable operation and long life performance. The vibrating force can be adjusted and the flux can be randomly changed & controlled that it is very convenient for control. The vibrating motor is the source of the vibration. It is of low noise, low power consumption and good performance. Vibrating Feeder is of simplicity in structure, light in weight, reliability in operation , convenient in adjustment, small in size & low maintenance.

Single Toggle Jaw Crusher

Single Toggle Jaw Crusher

Double Toggle Jaw Crusher

Double Toggle Jaw Crusher

2 - Jaw Crusher

Jaw crusher mainly used for crushing big amount of slag. When the material fed into the Jaw crusher, Heavy duty hardened jaws, crushes the big lumps of slag in medium size which then goes to the next process.

Two types of Jaw Crusher are used for crushing.
  • Single Toggle Jaw Crusher
  • Double Toggle Jaw Crusher.

Depends upon the hardness of slag (e.g. Induction furnace slag or Arc furnace slag.) Jaw crusher used by various industries for crushing stone, coal, hard coke, refectory, ferro manganese, iron ore, etc.

Permanent Magnetic Type Suspended Magnet

Permanent Magnetic Type Suspended Magnet

Electromagnetic Type Suspended Magnet

Electromagnetic Type Suspended Magnet

3 - Over Band Suspended Magnet

Over band magnetic separator is used between the belt conveyor from feeder to jaw crusher & jaw crusher to roller crusher. It plays the vital role in slag crushing plant. Over band magnetic separator collect the heavy metal contents from belt conveyor before feed to jaw crusher & roller crusher which improves the life to jaw crusher and roller crusher and reduce wear and tear of jaw crusher and roller crusher. Over band magnetic separator is also available in two models.

  • Permanent Magnetic Type Suspended Magnet.
  • Electromagnetic Type Suspended Magnet.
Roller Crusher

Roller Crusher

4 - Roller Crusher

Roller Crusher ideally used for crushing slag & is secondary process after jaw crusher. As the material fed from Jaw crusher to roller crusher through belt conveyor, Heavy duty cusher inside the roller crusher, crushes the slag, by the impact of which slag crushes into 6mm to 12mm.The roller crusher designed by BMPL is the best design in its class. Fitted with heavy duty bearing and steel casting bearing housing. The heavy fabricated robust body with high manganese inner lining and adjustable weights to absorb heavy strokes inside the machine. Roller Crusher is also used for crushing coal, stone iron ore etc.

Unbalanced Motorized Vibrating Screen

Unbalanced Motorized Vibrating Screen

Eccentic Shaft Type Vibrating Screen

Eccentic Shaft Type Vibrating Screen

5 - Vibrating Screen

The Slag crushed from Roller Crusher goes to Vibrating Screen which screens the crushed material into two parts. The crushed material then goes to Magnetic Separator & over size material returns back to roller crusher again. Vibrating Screen also have two models.

  • Unbalanced Motorized Vibrating Screen.
  • Eccentric Shaft Type Vibrating Screen

As per customer’s requirement.

Vibrating Screen also used in different industries for screening different type of materials, like Coal , Stone, Iron ore etc.

Single Drum Type Magnetic Separator

Single Drum Type Magnetic Separator

Double Drum Type Magnetic Separator

Double Drum Type Magnetic Separator

6 - Magnetic Separator

The screened material flows from Vibrating Screen that is the mixture of metal contents and slag pass to Magnetic Separator. Mostly, Magnetic Separator used for separating iron from non-magnetic product in bulk quantity for purity of end product. As the material feed from Vibrating Screen to Magnetic Separator, the powerful Magnetic field attracts & hold Iron particles from the revolving shell & slag contents falls freely from the shell, while iron particles are automatically discharged at the other end.

Ball Mill Drum

Ball Mill Drum

7 - Ball Mill Drum

Ball Mill Drum is a Hexagon type Drum which is basically used for polishing Mixing & grinding of various types of products. The separated metal content from Magnetic Separator are not still 100% pure metal because few slag Contents are till attached with iron Contents, due to rusted material. But Finally through Ball Mill Drum one will get 99% to 100% pure metal from Slag, as the material from Magnetic Separator feed into the Ball Mill Drum. Heavy duty balls inside the drum grind the iron contents & removed the slag contents from them which comes out through the slots on the outer shell of Ball Mill Drum & Pure Iron will be left in the Drum, which will be collected after word.

Conveyor

Conveyor

Conveyor

Conveyor

8 - Belt Conveyor System

Belt conveyors are most commonly used powerful conveyors as they are the most adaptable and the least expensive. From belt, light and heavy, regular and irregular, large or small shape objects can be transported successfully.

Belt conveyors can be used to conveyed product in the straight line or by change of direction. In certain applications, they also used for accumulation or static cartons.

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